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Pre-cleaning Area

The cleanroom is surrounded by a chase area where pre-cleaning operations take place. Pre-cleaning operations are supported by clean, dry, oil-free air filtered to 1µm; a 5-ton bridge crane; a large heavy-duty parts washer; and reverse osmosis / deionized water system meeting D1193 specifications for reagent grade water.


Gowning and
Staging Area

Sliding entry doors accommodate loads on pallet jack up to 20-inch bore, ASME 600 class valve.


Cleaning and
Inspection Area

The heart of the cleanroom—includes areas for solvent wiping and degreasing, multiple-stage ultrasonic cleaning, point-of-use filtered drying, and cleanliness verification. This area is also fitted with a 2-ton cleanroom-compatible bridge crane.


Assembly, Test and Packaging Area

Features a stainless steel horizontal valve tester that has a clamping capacity up to 25 tons and accepts valve ID sizes from 3/4 to 10 inches. This area also has a 3-ton cleanroom-compatible bridge crane and a torque fixture. All gases used for testing are filtered at point of use.

Pre-cleaning


Automated Parts Washer

For pre-cleaning of hardware prior to precision cleaning.

Pre-cleaning


Bridge Crane

For handling valve bodies and actuators.

Pre-cleaning


Parts Pre-wash Area

For removing gross levels of contaminants prior to precision cleaning.

storageentrance


Parts Storage Area

Provides segregation and control for incoming and outgoing work in progress.

Pre-cleaning


Material Entrance

Direct access for large parts.

Pre-cleaning


Air Commpressor System

Pre-cleaning


Water Storage — Reverse Osmosis


Central wet vacuum system

Pre-cleaning


Water Treatment System

Reagent grade water per ASTM D1193.

Gowning & Staging


Gowning Station

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Cleaning & Inspection


3-Stage Ultrasonic Cleaner

For precision cleaning of parts. Performs washing, rinsing and drying.

Cleaning & Inspection


Bridge Crane

For handling parts during precision cleaning.

Assembly, Test & Packaging


Torque Stand

Assembly, Test & Packaging


Pressure Test System

Assembly, Test & Packaging


Bridge Crane

For handling assembled valve bodies.

 


Analytical lab

Particle counting and molecular gravimetric analysis

Storage

1

  Roll-up material entry door

Pre-cleaning

2

  Roll-up material entry door

3

  Bridge crane (5 ton)

4

  Parts pre-wash area

5

  Aqueous parts washer

Cleaning & Inspection

 

6

  Bridge crane (2 ton)

7

  Ultrasonic cleaner

Assembly, Test & Packaging

 

8

  Bridge crane (3 ton)

9

  Torque stand

10

  Pressure test system

Process Support Systems

11

  Water treatment system

12

  RO water storage

13

  Air compressor system

14

  Central wet vacuum system

15

  Analytical laboratory